Aseptic Blowing Filing Capping Combi-block System

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  • High integration, small footprint and high return on investment.
  • Newamstar 6th generation blowing machine, with production output of up to 2750 bottles/mold/hour.
  • Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
  • Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
  • With online inspection and rejection system to control the quality of preform, empty bottle and label.
  • Full servo synchronization control, quick changeovers, with flexible production.
  • With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

The aseptic filling complete line solution made for customers from Newamstar reduces the production cost and meets the demands of intelligent production. At the same time, it saves energy, reduces carbon emission, and meets the needs of green development. The 30,000BPH aseptic filling line ensures the high quality of the product such as coffee, coconut milk, yogurt, juice, etc.

Application Scope:  
Mainly used for packaging PET bottles of juice, liquid milk, tea, energy drinks, etc.
Capacity Range:
12000 bottles/hour -48000 bottles/hour; for the bottle types of 150ml-1500ml

Technical Features:
1. Friendly HMI with easy switch for multi-languages.
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly.
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air.
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container.
5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines.
8. A sterilization process for a variety of packaging materials to meet the needs of various products.
9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling.
10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer.
11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line.
12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment.

Item Remark Capacity
Water Treatment System 5-100T/H
Beverage Pre-treatment System 5-60T/H
Filling production line Aseptic Filling Machine PET Bottle 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle 12000-80000BPH
Rotary Blow Molding Machine PET Bottle 12000-80000BPH
Hot Filling Line PET Bottle 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle 12000-43200BPH
Bottled Water Filling Line PET Bottle 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle 2000-12000BPH
CSD Filling Line PET Bottle 12000-43200BPH
CSD Filling Line Glass Bottle 12000-43200BPH
CSD Filling Line Can 9000-30000BPH
Condiment Filling Line (Soy sauce, Vinegar) PET Bottle 5000-36000BPH
Condiment Filling Line (Soy sauce, Vinegar) Glass Bottle 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle 5000-36000BPH
Beer Filling Line PET Bottle 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5000-80000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

 

About Newamstar:

Newamstar is a joint-stock listed company (stock code 300509) focusing on integrated solutions for smart factories of liquid products. It is committed to providing comprehensive contracting services for smart factories with production and storage integrated solutions.

Newamstar’s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.

Newamstar has served Coke, Danone, Nestle, Otsuka, Wahaha, Dali, C’estbon, Ganten, Nongfu Spring, COFCO, Haday, Luhua, Hengshun, Nice and other famous brands at home and abroad. It has more than 2200 production lines in more than 80 countries and regions around the world, and realize the dream of “Made in China, Made for World”.

Since its founding, Newamstar, under the concept of “Driving development through innovation and winning the market with quality”, has been providing global customers in the five fields of beverages, dairy , liquors, condiments and daily chemicals with complete sets of intelligent equipment and comprehensive solutions for water treatment, pre-distribution, blowing, filling, secondary packaging, handling robots, intelligent stereo warehouses, etc. Newamstar can provide users with planning, designing and implementation of smart factory integration projects. From product recipe, three-dimensional bottle design to factory overall planning, and from key equipment R&D, software platform customization & development to full life cycle service of engineering projects, we keep pace with the times, pioneer and innovate.

Contact Us:

E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509
Facebook: https://www.facebook.com/newamstarchina/
Youtube: https://www.youtube.com/channel/UCzAkD6pk20Bq3gObAskZxYw

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    Aseptic Blowing Filing Capping Combi-block System

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